Light Cure equipment for Medical Product Assembly

In medical device manufacturing, applications like needle bonding—attaching stainless steel needles or cannulas to glass or plastic syringes—are commonplace. UV and UV LED technologies also extend to securing tube connections, adhering catheters, and encapsulating ECG electrodes.

By employing UV LED curing technology combined with specialized reflector designs, high-intensity UV light can be concentrated on the needles, significantly reducing the bonding cycle time.

Futansi's UV LED lamps cater to various wavelengths to match the transmission properties of joining materials and the absorption characteristics of adhesives or encapsulants. A variety of LED types, including spot emitters, flood, and line lamps, are available, offering versatility. Continuous power adjustment and smart LED monitoring ensure process consistency. UV LED point sources or fan-cooled systems facilitate cleanroom compatibility.

Medical bonding applications demand stringent quality standards and high throughput with minimal cycle times. Futansi provides comprehensive system solutions to meet these challenges:

Combining UV systems, whether conventional or equipped with IR-free UV LEDs, with Futansi-manufactured, medical-grade adhesives ensures efficient and tailored system solutions.

Medical Device LED UV Light Curing Applications

1. Anesthesia mask
2. syringe
3. catheter
4. Intravenous tubing
5. Vascular implantation accessories
6. endoscope
7. arterial localization
8. tubular drainage device
9. tracheal tubing
10. Blood oxygenator
11. hearing aids
12. detection, monitoring, and imaging devices
13. biochips
14. bonding PVC, thermoplastics (polycarbonate and ABS)