Industrial PLC-Automated UV LED Curing Conveyor System with 365nm Fan-Cooled Lamp for High-Speed Drying
Application Fields
Electronics manufacturing is used for bonding and encapsulation of electronic components.
Semiconductor industry: In the semiconductor manufacturing process, it is used for photoresist curing, to protect sensitive materials from pollution and physical damage.
Optical industry: used in the assembly and encapsulation of optical components.
3C electronics: bonding and curing of cell phone parts, digital camera accessories, etc.
Medical equipment: sealing of medical devices, such as catheters, syringes, endoscopes, etc.
Display industry: for display edge encapsulation.
Printing industry: for curing of inks and coatings.
Laboratory: for light curing of polymer chemistry, semiconductor materials
Product Features
Highly efficient curing: UV LED curing conveyor can quickly cure UV adhesives, coatings, and inks to improve production efficiency.
Energy efficient: UV LED lamps have an instant on/off function, eliminating the need for warm-up or cool-down time and resulting in low energy consumption.
Long Life: UV LED lamps typically have a life expectancy of over 15,000 hours.
Cold light source: UV LED lamps produce almost no heat during the curing process, suitable for curing heat-sensitive materials.
Environmentally friendly and non-polluting: UV LED lamps do not contain mercury and do not produce ozone during use.
Intelligent control: equipped with a touch screen controller, can set curing time, power, and other parameters.
Safety protection: equipped with a safety interlocking device to ensure the safety of the operator
Design Features
Integrated safety shut-off function: The conveyor belt and curing lamp have an integrated safety shut-off function to ensure safe operation.
High Temperature/UV Resistant Conveyor Belt: The conveyor belt is made of high-temperature and UV-resistant material to ensure long-term stable operation.
Conveyor belt suction fixing: The conveyor belt has a suction function to fix the parts and prevent them from moving during the curing process.
Fully Shielded and Adjustable Tunnel Height: The curing area is fully shielded to prevent UV leakage, while the tunnel height is adjustable to accommodate parts of different heights.
Multiple Conveyor Belt Width and Speed Options: Conveyor belt widths range from 110mm to 520mm and conveyor speeds range from 0.1 m/min to 6.0 m/min.
Curing Wavelength Options: A variety of curing wavelengths are available, including 365nm, 385nm, 395nm, 405nm, etc. to accommodate different photosensitive materials.
Data sheet
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Required |
No. |
Item |
Technique Data |
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Process Requirements
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1 |
Wavelength of LED lights |
365nm±5nm |
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2 |
Light irradiation dimension |
Effective irradiation size:L300*W300mm(Two light sources irradiate side by side) |
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3 |
Irradiation Energy requirements |
C/T less than 12S,Irradiation Energy≥2500mJ/cm2 |
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5 |
Operating Temperature |
lower than 50°C;Over-temperature alarm |
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6 |
Light Source Cooling Methods |
air cooling |
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7 |
Lifetime of the light source |
About 20000H |
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Equipment construction
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1 |
Equipment Dimensions |
L less than700mm |
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2 |
Equipment installation method |
floor-standing |
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3 |
Height of working surface |
1000±50mm |
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4 |
Footing height |
>50 less than 100mm adjustable |
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Equipment Layouts
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1 |
Equipment Layout Methods |
Online |
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2 |
Material flow direction |
Left in→right out, right in→left out; easy for quick changeover |
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3 |
Track Widening |
Screw guide rail manual adjustment, rail width 300mm adjustable; adjustment accuracy ± 0.1mm |
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4 |
Number of tracks |
Single track; 1 track fixed, 2 tracks moving |
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input and output
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1 |
Loading method |
Chain conveyor belt inflow |
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2 |
Unloading method |
Chain conveyor belt outflow |
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security protection
|
1 |
Emergency stop function |
Configuration of emergency stop button |
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2 |
Product Safety Protection |
The parts in contact with the product should be protected from knocks, bumps and scratches. |
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3 |
Equipment Security |
The corners and edges of the equipment should be chamfered to prevent personnel cuts. |
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4 |
Grounding of the entire machine |
Equipment electrical devices should be individually and reliably grounded to ensure good grounding performance |
UV Irradiation machine structure
FAQ
1. who are we?
We are based in Shanghai, China, start from 2010, sell Whoto Domestic Market(35.00%), North America(5.00%), South Asia(5.00%), Southern Europe(5.00%), Northern Europe(5.00%), Central America(5.00%), Western Europe(5.00%), Eastern Asia(5.00%), Mid East(5.00%), Oceania(5.00%), Africa(5.00%), Southeast Asia(5.00%), Eastern Europe(5.00%), South America(5.00%). There are a total about 11-50 people in our office.
2. How can we guarantee quality?
Always a pre-production sample before mass production.
Always final Inspection before shipment.
3. What can you buy from us?
UV LED Curing Conveyor, LED spot curing system, UV LED Flood Curing Systems, UV LED Curing Oven,6-axis stages
4. Why should you buy from us, not from other suppliers?
Accept ODM & OEM
proprietary operation software
high-power LED light
short lead time
intensity adjustable (10~100%);
Time setting available
Extra RS232/485 for any serial accessory control/interface
Range of physical I/O
professional for 15 years
5. What services can we provide?
Accepted Delivery Terms: FOB, CFR,CIF, EXW, FAS,CIP,FCA,CPT,DEQ,DDU,Express Delivery,DAF,DES;
Accepted Payment Currency: USD,EUR, JPY,CAD,AUD,HKD,GBP,CNY,CHF;
Accepted Payment Type: T/T,L/C,Western Union;
Language Spoken: English,Chinese,Spanish,Japanese,Portuguese,German,Arabic,French,Russian,Korean,Italian
